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owners manual Alfa Romeo 33
owners manual Alfa Romeo 33 - year of production: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995 - Alfa Romeo 33 owners manual EN
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from owners manual to the vehicle Alfa Romeo 33, year of production 1983 - 1995:
BODY - SHEET METAL PANELS
MIG welding
01 1. Conditions of panel to be welded.
f 1 CORRECT By means of belt sander or wire brush, remove any
It must form an opening of foreign matter from surface.
about 3 mm dia., when stressing Paint films, rust or oils present on sheet surface, causes
decrease of welding strength, thus generating blow holes.
i
INCORRECT 2. Cautions during welding operations.
establishedholes)
(II Plugwelding (of pre
t a) Make a hole, having6 to 6 mm diameter (0.20
to 0.24 in) on one of the two sheets to be welded,
then match the two sheets and clamp them.
b) Position the torch at right angle with respect to
(2) Test to be carried out after welding, by means of
chisel and hammer. sheet, then fill metal into the hole.
. Each time welding is stopped, on the surface an
Insert tip of a chisel between the welded sheets and
oxide film generates whichcauses blow holes. If this
slightly tap on chisel until, between sheets, it is
occurs, remove oxide by means of a wire brush.
obtained a 3 to 4 mm clearance (0.12 to 0.16 in); if,
c) Make sure that welding between upper and lower
on the welded part, no strain is present, test result is
then positive. sheet is perfect.
. If sheets thickness is not equal, clearance between
sheets must be limited to 1.5 to 2 (0.059 to 0.079
in).
Take into account that the above value is only a
reference one.
. Part around the hole
The mentioned clearance changes accordingta
position of welding spots, flange length, welding
inclination and other factors.
DO never exceed this limits in order not to cause
detachment of welding points.
. After test,
make sure that the strained part is
Plug welding Panel edge
Reference value: 3 to 4 mm I Butt weldiirg
(0.12 to 0.16 in)
Slightly tap by means
of a hammer
r Point to beweldad
Reference value: 1.5 to 2.0 mm
(0.059 to 0.079 in) SEC. A-A
(2) Butt welding.
a) By means of intermittent weld, tack the two surfaces
to be welded in order to prevent strains and align the
Slightly tap by means two surfaces, then, fill in the spaces by placing small
of a hammer welding beads.
Mav 1983 49-18
-.
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year of production from: 1983
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Alfa Romeo 33 owners manual
pages 303 - 309
Alfa Romeo 33 owners manual
page 306 / 378
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