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owners manual Mini Cooper

owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN

Document: pdf (4.74 MB) 372 pages
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text version of content this owner's manual page from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
CLUTCH Refit 1. Clean flywheel housing cover and mating face of flywheel housing. 2. Manoeuvrecover through gap between brake master cylinder and engine. 3. Position cover to flywheel housing. 4. Raise engine on jack. 5. Fit and tighten bolts securing cover to flywheel housing. 6. Lower engine on jack and align engine RH mounting to subframe. 7. Fit bolts, washers and nuts securing engine mounting to subframe. 8. Removejacksupportingengine. 9. Align engine lower steady bar to bracket on17. Measureclearance between throw out stop flywheel housing and position washers.lock nut and flywheel housing cover. 10. Fit bolt and nut securing engine lower steady18. The correct clearance is 6.5 mm. If the bar to flywheel housing bracket and tighten toclearance is incorrect, loosen lock nut and 40Nm. adjust throw out stop to obtain correct 11. Fit brake master cylinder to studs on servo, fitclearance. nuts and tighten to 25 Nm. 19. Tighten lock nut and recheck clearance. 12. Position clutch slave cylinder mounting bracket20. Secure battery feed cable grommet to bracket andspacertoflywheel housing. onflywheel housing. 13. Fit 3 bolts securing mounting bracket to21. Position engine harness retaining bracket to flywheel housing, tighten bolts: flywheel housing, fit bolt and tighten to 25 Nm. M8boltsto 37 Nm. 22. Connect Lucar to bonnet switch. M5boltto7Nm. 23. Position earth leads to body, fit bolt and tighten 14. Fit clutch slave cylinder onto push rod.to 9 Nm. 15. Align slave cylinder to mounting bracket, fit24. Fit fresh air intake duct to inner wing. bolts and tighten to 37 Nm. 25. Connect fresh air intake hose to duct beneath 16. Depress clutch pedal to load clutch lever andwing. removeanyfreeplay. 26. Locate ECM mounting bracket on body, fit bolt andtighten to 10 Nm. 27. Secure clip on main harness to ECM mounting bracket. 28. Secure engine compartment fuse box to ECM mounting bracket. 29. Connect engine harness lead to engine compartmentfuse box. 30. Fit fusible link. 31. Fit cover to engine compartment fuse box. 32. Fit engine breather/oil separator. See EMISSIONCONTROL,Repairs. 33. Fit ECM. See ENGINEMANAGEMENT SYSTEM-MEMS,Repairs. 34. Fit bonnet. See BODY, Exterior fittings. 35. Fit starter motor. See ELECTRICAL, Repairs. REPAIRS 5
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year of production from: 1961



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Mini Cooper workshop manual
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Mini Cooper workshop manual
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