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owners manual Mini Cooper
owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN
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from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
MANIFOLD&EXHAUSTSYSTEMS
Refit
1. Clean mating faces of inlet manifold, exhaust14. Connect breather hose to inlet manifold.
manifold and cylinder head. 15. Position air cleaner mounting bracket to fuel
2. Fit new exhaust manifold gasket to cylinderrail and inlet manifold.
head. 16. Align fuel return pipe ’P’ clip to inlet manifold.
3. Fit exhaust manifold to cylinder head.17. Fit bolts securing mounting bracket to inlet
4. Locate breather pipe on exhaust manifold stud.manifold and fuel rail. Tighten bolts to 9 Nm.
5. Align breather pipe to cylinder head, fit bolt and18. Secure harness clips to mounting bracket.
tighten to 9 Nm. 19. Removeplugsfromfuelpipesandfuelhose
6. Connect HO2Smultiplug to harness. quick fit connectors.
7. Secure HO2Sleadtoharnesswithcable tie.20. Clean ends of fuel pipes.
8. Clean inlet manifold locating rings.21. Connect fuel return hose connector to fuel
9. Fit 2 inlet manifold locating rings to cylinderreturn pipe.
head. 22. Connect fuel feed hose connector to fuel feed
10. Fit inlet manifold to cylinder head.pipe.
CAUTION:Ensurequickfitconnectorsare
correctly engaged on fuel pipes.
23. Removeclothposition to absorb fuel spillage.
24. Connect multiplug to IAT sensor.
25. Connect multiplug to IACV.
26. Connect multiplugs to fuel injectors.
27. Connect multiplug to TP sensor.
28. Connect multiplug to MAP sensor.
29. Connect brake servo vacuum pipe to inlet
manifold.
11. Fit nuts and washers securing manifolds to30. Connect throttle cable to throttle cam and
cylinder head. Working in the sequencelocate adjusting nut to abutment bracket.
illustrated, tighten nuts to 22 Nm.31. Connect battery earth lead.
12. Fit front pipe to manifold gasket. See this32. Adjust throttle cable. See ENGINE
section. MANAGEMENTSYSTEM-MEMS,
13. Connect evaporative emission canister purgeAdjustments.
hose to inlet manifold and secure with clip.
REPAIRS 9
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year of production from: 1961
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Mini Cooper workshop manual
pages 172 - 178
Mini Cooper workshop manual
page 175 / 372
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