Mini Cooper workshop manual page 92

text version of content this owner's manual page from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:

ENGINE Refit 17. Ensure protective sleeve is fitted to primary gear splines and locate flywheel housing on 1. Clean all traces of gasket and sealing materialsdowels. from engine and gearbox mating faces.18. Clean Loctite from threads of flywheel housing 2. Clean locating dowels. bolts with a wire brush. 3. Lubricate with clean engine oil and fit new ’O’19. Apply Loctite 242 to first 3 threads of each bolt. ring and main bearing cap oil seal to gearbox.20. Fit 8 inner bolts securing flywheel housing to 4. Fit gaskets to face of gearbox. engine and gearbox and tighten to 25 Nm. 5. Moveprimarydrive gear to end of crankshaft. 6. Lower engine onto gearbox. NOTE:Ensure3boltswiththefinerthread 7. Fit nuts and bolts securing gearbox to engineare fitted at the top. andtighten to 8 Nm. 8. Fit nut and bolt securing engine to gearbox and21. Position bracket to housing, fit lower bolts tighten to 8 Nm. securing housing to gearbox and tighten to 25 9. Position primary drive gear into mesh.Nm. 10. Removeall traces of gasket material from22. Fit upper bolts securing flywheel housing to mating face of flywheel housing, engine andengine and tighten to 25 Nm. gearbox. 23. Removeprotective sleeve 18G 1043 from 11. Clean flywheel housing locating dowels.primary gear splines. 12. Position flywheel housing on a flat surface and24. Clean crankshaft taper and flywheel. support underside adjacent to seal aperture.25. Fit dust shield on primary gear. 13. Clean oil seal aperture in flywheel housing.26. Fit flywheel and clutch assembly to crankshaft. 14. Lubricate new flywheel housing oil seal.27. Fit key plate and NEW flywheel retaining bolt. 28. Tighten flywheel retaining bolt to 150 Nm. 29. Stake lock washer into slots on clutch hub. 30. Removeboltssecuring flywheel locking tool. 31. Removeflywheellocking tool. 32. Clean thrust bearing sleeve. 33. Fit thrust bearing sleeve to clutch hub. 34. Clean CKP sensor and mating face of flywheel housing. 35. Fit CKP sensor to flywheel housing, fit bolts andtighten to 6 Nm. 36. Clean flywheel housing cover and mating face of flywheel housing. 37. Position cover to flywheel housing, fit bolts and tighten to 10 Nm. 38. Fit clutch slave cylinder mounting bracket and spacer to flywheel housing. 39. Fit 3 bolts securing mounting bracket to flywheel housing, tighten bolts: 15. Position oil seal to flywheel housing and usingM8boltsto 37 Nm. tools 18G 134 and 18G 134BC drift oil sealM5boltto7Nm. into place. 40. Clean mating face of starter motor and flywheel 16. Fit new gasket to engine and gearbox.housing. 41. Fit starter motor and tighten bolts to 37 Nm. 42. Fit engine and gearbox. See this section. 38 REPAIRS REVISED:12/96

owners manual Mini Cooper