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owners manual Mini Cooper
owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN
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from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
ENGINE
Refit
1. Clean primary gear, crankshaft bearing
surface, backing ring and ’C’ washer.
2. Clean oil seal housing and dust shield.
3. Lubricate inner face of new oil seal with oil and
apply grease to outer face.
5. Position seal removing tool 18G 1068B and
screw centre bolt of tool into end of crankshaft.
6. Pull the primary gear outwards as far as
possible by hand.
7. Locate collets of tool 18G 1068B into the
groove on the primary gear.
8. Loosen wing nut on tool to withdraw primary
gear and oil seal out of housing.
9. Undowingnutontoolandremovetool.
10. Collect collets.
11. Removeprimarygearandoilseal. 4. Fit protective sleeve 18G 1043 to primary gear.
12. Removeanddiscardoil seal from primary5. Lubricate protective sleeve with oil.
gear. 6. Position new oil seal on primary gear.
7. Removeprotective sleeve from primary gear.
8. Locate primary gear onto crankshaft until the
gear teeth are just starting to mesh with those
of the idler gear.
CAUTION:DONOTfullyengageprimary
gear with idler gear or the seal will become
displaced.
9. Position tool 18G 1068 over crankshaft.
10. Tighten wing nut of tool 18G 1068 to press oil
seal into flywheel housing.
NOTE:Thesealiscorrectlyfittedwhenthe
baseofthetoolcontactsthelipofthe
housingbore.
11. Loosen wing nut on tool 18G 1068 and
removetool.
12. Position backing ring on crankshaft.
13. Fit ’C’ washer to crankshaft.
14. Fit dust shield onto primary gear with its
stepped face marked ’FLYWHEELSIDE’
facing away from the engine.
15. Fit clutch assembly. See CLUTCH, Repairs.
28 REPAIRS
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year of production from: 1961
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Mini Cooper workshop manual
pages 79 - 85
Mini Cooper workshop manual
page 82 / 372
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