Mini Cooper workshop manual page 77

text version of content this owner's manual page from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:

ENGINE 23. Align gear change steady bar to gearbox and44. Connect multiplug to ECT sensor. secure with nut and bolt. 45. Removeplugsfrombrakepressurereducing 24. Connect selector rod to selector shaft and alignvalve. holes. 46. Clean brake pipe unions. 25. Fit new roll pin securing selector rod to shaft.47. Connect brake pipes to pressure reducing 26. Fit exhaust front pipe. See MANIFOLD &valve and tighten unions to 14 Nm. EXHAUSTSYSTEMS,Repairs. 48. Position earth leads to body, fit bolt and tighten 27. Connect engine harness multiplug to mainto 10 Nm. harness and secure to bracket on body.49. Connect Lucar to bonnet switch. 28. Connect multiplug to evaporative emission50. Fit fresh air intake duct to inner wing. canister purge valve. 51. Connect fresh air intake hose to duct beneath 29. Ensure throttle cable is correctly routed andwing. connect inner cable to throttle cam.52. Locate ECM mounting bracket on body, fit bolt 30. Secure throttle cable adjusting nut to abutmentandtighten to 10 Nm. bracket. 53. Secure clip on main harness to ECM mounting 31. Connect purge hose to pipe and secure withbracket. clip. 54. Secure engine compartment fuse box to ECM 32. Connect heater hoses and secure with clips.mounting bracket. 33. Clean ends of fuel return and fuel feed pipes.55. Connect engine harness lead to engine 34. Identify and connect fuel return hose to fuelcompartmentfuse box. pipe. 56. Fit fusible link. 35. Identify and connect fuel feed hose to fuel pipe.57. Fit cover to engine compartment fuse box. 58. Fit horn. See ELECTRICAL,Repairs. CAUTION:Ensurehosesarecorrectly 59. Fit starter motor. See ELECTRICAL, Repairs. located on fuel pipes. 60. Fit servo and mounting bracket assembly. See BRAKES,Repairs. 36. Fit clutch slave cylinder onto push rod.61. Fit ECM. See ENGINEMANAGEMENT 37. Align clutch slave cylinder to mounting bracketSYSTEM-MEMS,Repairs. onflywheel housing, fit bolts and tighten to 3762. Fit engine steady bar - upper. See this Nm. section. 38. Position coolant expansion tank and mounting63. Fit radiator. See COOLING SYSTEM, bracket to body. Repairs. 39. Connect coolant feed hose to expansion tank64. Removestand(s)andlowervehicle. andsecurewithclip. 65. Connect battery earth lead. 40. Fit 2 nuts securing coolant expansion tank66. Refill engine with oil. See mounting bracket to body and tighten to 10MAINTENANCEMaintenance. Nm. 67. Adjust throttle cable. See ENGINE 41. Connect expansion tank hose to thermostatMANAGEMENTSYSTEM-MEMS, housing and tighten clip. Adjustments. 42. Connect radiator top hose to thermostat68. Fit bonnet. See BODY, Exterior fittings. housing and tighten clip. 43. Secure ECT sensor harness clip to expansion tank mounting bracket. REPAIRS 23

owners manual Mini Cooper