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owners manual Mini Cooper
owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN
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from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
ENGINE
Refit
1. Recut valve seat in cylinder head.
2. Grind in valve.
3. Clean combustion space in cylinder head.
4. Use an air line to blow out combustion space
andvalve guide.
5. Clean valve.
6. Clean valve, spring, cap and collets.
7. Lubricate valve and oil seal.
8. Fit oil seal to valve guide.
9. Fit valve to cylinder head.
10. Position valve spring and cap.
11. Using tool 18G 1519, compress valve spring.
12. Fit collets securing spring cap to valve.
13. Release valve spring and remove 18G 1519.
14. Clean mating faces of cylinder head and inlet
manifold.
15. Clean inlet manifold locating rings.
16. Fit locating rings to inlet manifold.
17. Fit NEW manifold gasket to cylinder head.
18. Fit inlet and exhaust manifolds.
8. Position tool 18G 1519 to valve. 19. Fit nuts and washers securing manifolds to
9. Compressvalve spring with tool. cylinder head. Working in sequence illustrated,
10. Remove2colletssecuring spring cap to valve.tighten nuts to 22 Nm.
11. Release valve spring and remove tool 18G20. Align breather pipe to cylinder, fit and tighten
1519. bolt.
12. Removevalvespringandcap. 21. Set gap of spark plugs to 0.85 mm.
13. Removeoil seal from valve stem. 22. Fit spark plugs and tighten to 25 Nm.
14. Removevalvefromcylinder head. 23. Fit cylinder head. See this section.
14 REPAIRS
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year of production from: 1961
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Mini Cooper workshop manual
pages 65 - 71
Mini Cooper workshop manual
page 68 / 372
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