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owners manual Mini Cooper
owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN
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from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
GENERALINFORMATION
Oil seals Bodyrepairs
Always renew oil seals which have been removedAnydamagefound,thatwouldaffectthecorrosion
from their working location either as an individualresistance of the vehicle during the Warranty period
componentoraspartofanassembly. mustberectified by an authorised Rover Dealer to
the standards, and by the methods, detailed in the
Ensure the surface on which the new seal is to run isBodyRepairManual.
free of burrs or scratches. Renew the component if
the original sealing surface cannot be completelyReplacementbodypanels
restored.
Bodypanelsaresuppliedcoatedin cathodic
Protect the seal from any surface which it has toelectrocoat primer.
pass when being fitted. Use a protective sleeve or
tape to cover the relevant surface. Synthetic rubber
Lubricate the sealing lips with a recommendedMany’O’rings, seals, hoses, flexible pipes and other
lubricant before use to prevent damage in initial use.similar items which appear to be natural rubber, are
Onduallippedseals, smear the area between thein fact, made of synthetic materials called
lips with grease. Fluoroelastomers. Under normal operating
conditions this material is safe and does not present
Usetherecommendedservicetooltofit an oil seal.ahealth hazard. However, if the material is
damagedbyfireorexcessiveheating,it can break
If the correct service tool is not available, use adownandproducehighlycorrosiveHydrofluoricacid
suitable tube approximately 0.4 mm smaller than thewhich can cause serious burns on contact with skin.
outside diameter of the seal. If skin contact does occur:
Press or drift the seal in to the depth of its housing,• Removeanycontaminatedclothingimmediately.
with the sealing lip facing the lubricant to be retained• Irrigate effected area with a copious amount of
if the housing is shouldered, or flush with the face ofcold water or limewater for 15 to 60 minutes.
the housing where no shoulder is provided.• Obtainmedicalassistance immediately
Service tools and garage equipment Should the material be in a burnt or over-heated
condition handle only with seamless industrial
Special service tools have been developed togloves. Decontaminate and dispose of loves
facilitate removal, dismantling and assembly ofimmediately after use.
mechanical components in a cost effective and
practical manner without causing damage. Some
operations in this Manual cannot be carried out
without the aid of the relevant service tools.
TestBook
TestBook is a computerised workshop tool which
provides your dealership with instant access to the
very latest Technical Information from ROVER,
allowing for accurate and effective fault diagnosis
andrepair of all Rover Vehicles.
Wherespecific garage equipment is required for
diagnosis and repair, reference should be made to
the Service Tools and Equipment Programme where
details of the equipment recommended by Rover
Service may be found.
6 GENERALPRECAUTIONSANDFITTINGINSTRUCTIONS
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year of production from: 1961
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Mini Cooper workshop manual
pages 21 - 27
Mini Cooper workshop manual
page 24 / 372
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