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owners manual Mini Cooper
owners manual Mini Cooper - year of production: 1961, 1962, 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000 - Mini Cooper workshop manual EN
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from owners manual to the vehicle Mini Cooper, year of production 1961 - 2000:
GENERALINFORMATION
SAFETYINSTRUCTIONS Brakehydraulics
Jacking WARNING:Itisimperativethatthecorrect
brake fittings are used and that threads of
Therecommendedjackingpointsaregivenin componentsarecompatible.
LIFTINGANDTOWING,alwaysensurethatany
lifting apparatus has adequate load and safetyAlways use two spanners when slackening or
capacity for the weight to be lifted. Ensure thetightening brake pipe or hose connections. Ensure
vehicle is standing on level ground prior to lifting orthat hoses run in a natural curve and are not kinked
jacking. Apply the handbrake and chock the wheels.or twisted. Fit brake pipes securely in their retaining
clips and ensure that the pipe run cannot contact a
Never rely on a jack as the sole means of supportpotential chafing point.
whenworkingbeneaththevehicle. Use additional
safety supports beneath the vehicle.Containers used for hydraulic fluid must be kept
absolutely clean. Do not store hydraulic fluid in an
Donotleavetools, lifting equipment, spilt oil, etc.unsealed container, it will absorb water and in this
around or on the work bench area. condition would be dangerous to use. Do not allow
hydraulic fluid to be contaminated with mineral oil, or
Precautionsagainst damage use a container which has previously contained
mineral oil. Do not re-use fluid from the system.
Always fit wing and seat covers before commencingAlways use clean brake fluid or a recommended
work. Avoid spilling brake fluid or battery acid onalternative to clean hydraulic components. Fit a
paintwork. Wash off with water immediately if thisblanking cap to an hydraulic union and a plug to its
occurs. socket after removal to prevent the ingress of dirt.
Absolute cleanliness must be observed with
Disconnect the battery earth lead before startinghydraulic components.
work, see ELECTRICALPRECAUTIONS.
Enginecoolantcapsandplugs
Always use the recommended service tool or a
satisfactory equivalent where specified.Extremecare is necessary when removing engine
coolant caps and plugs when the engine is hot and
Protect exposed bearing and sealing surfaces andespecially if it is overheated. To avoid the possibility
screw threads from damage. of scalding allow the engine to cool before
attempting coolant cap or plug removal.
Brakeshoesandpads
Cleaningcomponents
WARNING:Alwaysfitthecorrectgrade
andspecificationof brake linings andAlways use the recommended cleaning agent or
renewbrakepadsandbrakeshoesinaxleequivalent.
sets only.
Donotusedegreasingequipmentforcomponents
containing items which could be damaged by the
use of this process. Whenever possible clean
componentsandtheareasurroundingthembefore
removal. Always observe scrupulous cleanliness
whencleaningdismantledcomponents.
2 GENERALPRECAUTIONSANDFITTINGINSTRUCTIONS
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year of production from: 1961
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Mini Cooper workshop manual
pages 17 - 23
Mini Cooper workshop manual
page 20 / 372
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